Description
Technical Parameters
Product Description
Innolead has many years of experience in the production and processing of precision hardware parts, integrating various materials such as stainless steel, copper, iron, aluminum, etc. Non standard screws, nuts, rivets, non loosening, pins, plugs, shafts and other hardware products. Provide choices for precision accessories such as mechanical equipment, surveying instruments, fitness equipment, outdoor products, medical equipment, toys, optical equipment, etc. We have various high-precision CNC lathes and automatic lathes, as well as various auxiliary equipment to meet the needs of different customers. We adhere to the business philosophy of "integrity first", constantly strive for progress and improvement, and provide high-quality products and services to our customers. We sincerely look forward to customers providing pictures and samples, consulting and cooperation, and creating brilliance together!
Customized process for aluminum profile mold opening:
① : Detailed understanding of mold product parameters based on usage requirements, such as specifications, mechanical properties, and morphological structure (the difficulty of product specifications, dimensions, and structure directly affects the cost investment of mold customization);
② Based on the above understanding, technicians have started to issue design drawings and technical parameters;
③ : Both parties shall confirm the drawings and stamp them for record keeping (purpose: to ensure that any disputes arising from product issues can be verified in the future);
④ Develop molds (molds are an important part of the production of 6063 series aluminum profiles, which determine the structural form of the profiles), and test mold accuracy (mold design accuracy control range ± 0.02mm);
⑤ According to the developed mold, conduct sample extrusion and confirm the sample. Once the sample is correct, mass production can proceed;
Precision control of aluminum profile extrusion molds:
The precision extrusion technology for aluminum profiles requires very strict process requirements, including extrusion equipment, extrusion molds, and extrusion technology during the production process. The product accuracy value is controlled within a range of ± 0.04mm;
The design accuracy and material technology of the mold are the main factors that directly affect the quality and dimensional accuracy of aluminum profiles in the later stage. The selection of mold materials must meet the requirements of high hardness, high temperature resistance, and friction resistance; The normal working environment temperature of the extrusion mold is around 500 ℃, and the yield strength of the mold material under high temperature environment should not be less than 1200N/mm2; The friction resistance of the mold in high temperature environments is mainly reflected in the hardness and thickness of the nitride layer. Generally, the hardness of the nitride layer should be above 1150HV, and the thickness should be between 0.25mm and 0.45mm. The accuracy change of the mold after nitriding should be controlled within 0.02mm. Aluminum forming requires molds, usually extrusion forming, which also requires aluminum molding.
The processing method of producing the desired product by extruding the billet from the hole or gap of the mold under the action of non-uniform compressive stress in three directions is called extrusion, which reduces the cross-sectional area and increases the length. This processing of the billet is called extrusion forming.
Extrusion, especially cold extrusion, has a high material utilization rate, improved material structure and mechanical properties, simple operation, high productivity, and can be used to produce long rods, deep holes, thin-walled, and special-shaped section parts. It is an important non cutting machining process. Extrusion is mainly used for the forming of metals, and can also be used for the forming of non-metallic materials such as plastics, rubber, graphite, and clay billets.
During extrusion, the billet generates three-dimensional compressive stress, and even the billet with lower plasticity can be extruded into shape.




Packing and Delivery

Stamping workshop

Automatic equipment for package


Equipment for uality Control


CONTACT US
Alex He
Tel:+86 15989331617
Whatsapp&Wechat:+86 15989331617
Skype ID:alex.ho43
Email: alex.he@innolead.net
Web:www.innolead.net
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CUSTOMIZED METAL STAMPING BRACKET
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Production name |
Metal Enclosure |
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Model |
IN07015 |
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Material |
Steel, Stainless Steel, Brass, Copper, bronze, Aluminum, Titanium, silicon steel, nickel plate etc |
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Size Range |
Min 3.0 X 3.0 mm , Max 1000 X 2000 mm |
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Thickness |
0.4--20.0 mm |
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Dimensions |
As client's requirement |
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Surface Treatment |
According to customers' requirements, we can do electroplating (galvanizing, nickel plating, chromium plating, etc.), polishing |
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More Processing |
Machining, Laser Cutting, CNC Bending, Plastic Injection, Welding, Riveting, Die/Mould Development etc |
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QC System |
Full inspection before shipment for every processing |
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Lead Time |
Depends on customer's drawing and request |
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Packaging |
1) Standard package |
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2) Pallet or container |
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3) As per customized specifications |
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