Deep Drawing Metal Stamping Part

1.Stamping process analysis

Stamping process is a method of deformation processing of metal sheets by press. Common stamping processes include drawing, bending, shearing and so on. In the stamping process analysis, it is necessary to comprehensively consider the product drawings, materials, thickness, production batches, etc., so as to determine the appropriate process plan. By analyzing the manufacturability of the product, it is possible to determine which processes can be achieved by the stamping process and which processes need to assist other processes, so as to optimize the entire production process.

2.Mold structure design

Mold structure is the core of stamping process, through the rational design of mold structure, can effectively improve production efficiency, reduce costs, improve product quality. In the design of the mold structure, it is necessary to consider the shape, size, accuracy requirements and other factors of the product, and it is also necessary to consider the type of the press, the stroke of the punch, the installation method of the mold and other factors. Through the rational design of the mold structure, the mold repair times can be reduced, the life of the mold can be increased, and the mold cost can be reduced.

3.Material selection and optimization

Material is the basis of stamping process, different materials have different physical and chemical properties, such as strength, hardness, toughness and so on. In material selection and optimization, it is necessary to consider the performance requirements of the product, the processing performance of the material, the cost of the material and other factors. At the same time, it is also necessary to consider whether the thickness, size and other parameters of the material meet the requirements of the stamping process. Through the reasonable selection and optimization of materials, the quality of products can be improved, the cost can be reduced, and the production efficiency can be improved.

4.Mold manufacturing process

Mold manufacturing process is the key link to realize the mold structure, and its quality directly affects the accuracy and service life of the mold. In the mold manufacturing process, a series of processing methods and equipment need to be used, such as milling, turning, drilling and so on. In the manufacturing process, the precision control and surface treatment of the mold are needed to ensure the accuracy and service life of the mold. At the same time, it is also necessary to assemble and debug the mold to ensure the structural rationality and use performance of the mold.

5.Stamping equipment selection

Stamping equipment is one of the important equipment to realize the stamping process, and its performance directly affects the production efficiency and product quality. In the selection of stamping equipment, it is necessary to consider the type, power, stroke and other factors of the press, as well as the accuracy and service life of the press. In the selection of stamping equipment, it is necessary to consider the performance and price of the equipment and other factors to choose cost-effective equipment.

6.Test mold and adjustment

Mold testing is one of the important links to check the performance of the mold. By testing and adjusting the mold, the problems existing in the mold can be found and solved. In the process of mold testing and adjustment, the mold needs to be debugged and corrected to ensure the accuracy and performance of the mold. At the same time, it is also necessary to test and analyze the products produced in order to find the problems existing in the products and solve them. Through the reasonable arrangement of mold testing and adjustment, the quality of the product can be improved, the production efficiency can be increased, and the cost can be reduced.

7.Production cost control

Production cost control is one of the important links to realize the sustainable development of enterprises, through the control of production cost can effectively reduce the cost and improve the competitiveness of enterprises. The control factors that need to be considered in the stamping process and mold design include material cost, labor cost, equipment cost, etc. Reasonable control of production cost can improve the economic benefit and market competitiveness of enterprises.

8.Mold maintenance and maintenance

Mold is one of the core assets of the enterprise. Reasonable maintenance and maintenance of the mold can extend the service life of the mold and improve the production efficiency of the enterprise. In the mold maintenance and maintenance, it is necessary to regularly check and maintain the mold, such as cleaning, lubrication, etc. At the same time, it is also necessary to replace the damaged parts and adjust the mold in time to ensure the smooth progress of production and extend the service life of the mold.

Innolead is a production-oriented enterprise specializing in supporting hardware stamping parts, heat sinks, aluminum profiles, plug-in terminals, CNC processing, die-casting processing, and injection molding for consumer electronics, household appliances, communication equipment, sports equipment, and electromechanical products. We can customize various non-standard hardware and plastic products according to customer needs.

The company has passed the ISO9001:2015 certification and always adheres to the business philosophy of "people-oriented, quality driven, customer-oriented, quality driven, customer-oriented, continuous improvement, and customer satisfaction". We strictly control product quality; The company has more than 50 sets of equipment, including punching machines with a capacity of 16-200 tons, CNC machining centers, die-casting machines, injection molding machines, profile cutting machines, leveling machines, feeding machines, multi axis tapping machines, deburring machines, salt spray testing machines, hardness testers, and coordinate measuring machines.

The company has a group of experienced management and technical personnel who have been committed to the hardware and plastic industry for a long time. Strong professional production capacity and scientific modern enterprise management concepts are the strong support for the company's development. The company always adheres to the quality policy of "people-oriented, winning with quality, customer first, continuous improvement, and customer satisfaction". We will have a rigorous work attitude; Integrating good service into the company's corporate culture, adhering to more than ten years of experience in hardware and plastic processing and excellent service, we have won praise from domestic and foreign customers, with the goal of achieving a win-win situation for society, customers, suppliers, the company, and employees, and keeping up with the times!

CONTACT US

Alex He

Tel:+86 15989331617

Whatsapp&Wechat:+86 15989331617

Skype ID:alex.ho43

Email: alex.he@innolead.net

Web:www.innolead.net

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