Diesel Filters Stamping Mould, Metal Stamping Mold Making

Overview of Stamping Processing Technology

Stamping processing is an important process widely used in the fields of mechanical manufacturing and maintenance. This process is mainly used to deform metal sheets or strips by applying pressure, thereby manufacturing parts or components of various shapes and sizes. The advantages of stamping processing include high efficiency, low cost, high precision, and good surface quality.

1. Types of stamping processes

Stamping processing mainly includes the following types:

(1) Separation process: Separate the metal sheet from its original shape through punching, cutting, and other methods.

(2) Forming process: By bending, twisting, and other means, the metal sheet is deformed to obtain the desired shape and size.

(3) Composite process: Simultaneously separating and forming two or more processes to manufacture complex parts or components.

2. Process flow

The process flow of stamping processing mainly includes the following steps:

(1) Preparation materials: Select suitable metal sheets or strips, and perform cleaning and pre-treatment.

(2) Mold design: Design stamping molds according to product requirements.

(3) Equipment selection: Select suitable stamping equipment, such as presses, punches, etc.

(4) Mold installation: Install the mold on the stamping equipment and perform debugging.

(5) Stamping processing: Stamping processing is performed on metal sheets or strips according to process requirements.

(6) Quality inspection: Conduct quality inspection on stamped products to ensure compliance with requirements.

(7) Subsequent processing: Clean and paint the product as needed.

3. Mold design

Mold design is one of the key links in stamping processing. Design a reasonable mold structure based on product requirements and process conditions to achieve efficient stamping processing. Mold design should consider the following factors:

(1) The properties and thickness of the material.

(2) The strength and stiffness of the mold.

(3) The model and capability of stamping equipment.

(4) The shape and dimensional accuracy requirements of the product.

(5) The service life and replacement frequency of the mold.

4. Material selection

The selection of materials for stamping processing has a significant impact on the quality and cost of products. Select suitable metal materials and thicknesses based on product requirements and process conditions. Common metal materials include steel plates, stainless steel plates, aluminum alloy plates, etc. The selection of materials should consider the following factors:

(1) The mechanical properties and chemical composition of the material.

(2) The thickness and tolerance range of the material.

(3) The surface quality and cleanliness of the material.

(4) The price and supply situation of materials.

5. Equipment selection

The selection of stamping equipment has a significant impact on production efficiency and product quality. Select suitable stamping equipment based on process requirements and production scale. Common stamping equipment includes presses, punches, shearing machines, etc. The selection of equipment should consider the following factors:

(1) Does the model and capacity of the equipment meet production requirements.

(2) Can the accuracy and stability of the equipment ensure the quality of the product.

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