Custom Zamak Mold Zinc 3 Holder Aluminum Alloy Die Casting

 

Design Guidelines for Mold Fixing and Support Devices

1、 Mold installation dimension

When designing mold fixing and support devices, it is first necessary to determine the installation dimensions of the mold. The installation size should consider factors such as the size, weight, shape of the mold, as well as factors such as processing equipment and operating space. When determining the installation size, it should be ensured that the mold can be easily and stably installed on the processing equipment without affecting operation and safety.

2、 Mold support

Mold support is a key factor in ensuring the stability of the mold during the processing process. When designing mold support, appropriate support methods should be selected based on the shape, size, and characteristics of the processing equipment of the mold. For example, methods such as four corner support, bottom support, hydraulic or pneumatic support can be used. When selecting the support method, factors such as the weight, shape, and operating space of the mold should be considered to ensure stable and reliable support.

3、 Die fixing

Mold fixation is a key factor in ensuring the stability of the mold's position during the processing process. When designing a mold fixing device, appropriate fixing methods should be selected based on the shape, size, and characteristics of the processing equipment of the mold. For example, molds can be fixed to processing equipment using methods such as bolts, pins, and pressure plates. When selecting a fixed method, factors such as ease of operation and ease of disassembly and maintenance should be considered to ensure reliable fixation and easy operation.

4、 Mold guidance

Mold orientation is a key factor in ensuring the stability of mold movement during the machining process. When designing the mold guidance device, appropriate guidance methods should be selected based on the shape, motion trajectory, and characteristics of the processing equipment of the mold. For example, linear guides, ball guides, sliding guides, and other methods can be used for guidance. When selecting guidance methods, factors such as guidance accuracy and wear resistance should be considered to ensure stable and reliable guidance.

5、 Cooling system

The cooling system is an important factor in controlling mold temperature. When designing a cooling system, appropriate cooling methods should be selected based on factors such as the material, structure, and processing technology of the mold. For example, water cooling, air cooling, and other methods can be used for cooling. When selecting the cooling method, factors such as cooling effect and uniformity should be considered to ensure that the mold temperature is stably controlled within a reasonable range.

6、 Exhaust system

The exhaust system is an important factor in removing gases and excess materials from the mold. When designing the exhaust system, appropriate exhaust methods should be selected based on factors such as the structure of the mold and processing technology. For example, exhaust holes can be set on the mold, and exhaust plugs can be used for exhaust. When selecting the exhaust method, factors such as exhaust effect and uniformity should be considered to ensure that gases and excess materials can be smoothly discharged from the mold.

7、 Demolding system

The demolding system is a system used to remove formed parts from the mold. When designing a demolding system, appropriate demolding methods should be selected based on factors such as the shape, size, and material of the formed parts. For example, demolding can be carried out using methods such as ejector pins, top plates, and pneumatics. When selecting the demolding method, factors such as the demolding effect and the impact on the formed parts should be considered to ensure smooth demolding without causing damage to the formed parts.

8、 Safety protection

Safety protection is an important factor in ensuring operational safety. When designing safety protection devices, appropriate safety protection methods should be selected based on factors such as the structure of the mold, the characteristics of the processing equipment, and the operating process. For example, protective railings, protective covers, and other methods can be set up for safety protection. When selecting safety protection methods, factors such as protection effectiveness and operational convenience should be considered to ensure safe and reliable operation.

 

In summary, the design of mold fixation and support devices needs to consider multiple factors. In the design process, key factors such as the installation size, support method, fixation method, guidance method, cooling method, exhaust method, demolding method, and safety protection method of the mold should be fully considered to ensure that the mold is stable, reliable, accurately positioned, easy to operate, and safe and reliable during the processing process.

 

 

 

 

 

Basic Information

Total Capitalization	less than US$50,000
Country / Region	China
Year Established	2014
Total Employees	100 to 149
Business Type	Exporter, Manufacturer, Trading Company

 

Trading Capabilities

Total Annual Sales	less than US$50,000
Export Percentage	90 percent to 94 percent
OEM Services	Yes
Small Orders Accepted	Yes
Brand Names	Innolead
Payment Terms	TT
Main Competitive Advantages	Experienced R&D Department, Large Product Line, ODM (Original Designing & Manufacturing), OEM Capability, Production Capacity, Reliability, Reputation
Other Competitive Advantages	NA
Major Customer	Soprano, European Thermodynamics Ltd.
Export Markets	Australasia, Central/South America, Eastern Europe, Mid East/Africa, North America, Western Europe

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONTACT US

Alex He

Tel:+86 15989331617

Whatsapp&Wechat:+86 15989331617

Skype ID:alex.ho43

Email: alex.he@innolead.net

 

Web:www.innolead.net

 

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