Customized Zinc Copper Aluminum Die Casting for Machinery Industry Aluminum Precisely Casting Alum
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Customized Zinc Copper Aluminum Die Casting for Machinery Industry Aluminum Precisely Casting Alum

Casting Tolerance:+/-0.10mm
Dimension Report:Dimension Report
Certif cation:RoHS,ISO9001:2000
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Description

Technical Parameters

 Key Specifications/ Special Features:

 

Guidelines for Structural Process Design of Sheet Metal Parts

、 Overview

Sheet metal parts are an important component in the field of mechanical manufacturing, and their structural process design has a crucial impact on the quality, performance, and manufacturing cost of products. This guide aims to provide principles and methods for structural process design of sheet metal parts, helping designers fully consider factors such as manufacturing process and material performance when designing sheet metal parts, to ensure that the designed sheet metal parts can meet practical needs.

、 Design principles

1. Rationality: When designing, full consideration should be given to factors such as the purpose, usage environment, and stress conditions of the sheet metal parts to ensure that the structural design is reasonable, safe, and reliable.

2. Processability: When designing, it is necessary to consider processing technology as much as possible, optimize structural elements, reduce processing difficulty, and reduce manufacturing costs.

3. Aesthetics: On the premise of meeting functional and process requirements, attention should be paid to the aesthetics of sheet metal parts to improve the overall quality of the product.

、 Design points

1. Part shape: During design, complex three-dimensional surfaces and irregular shapes should be avoided as much as possible to reduce machining difficulty and cost.

2. Part size: Reasonably control the part size to avoid manufacturing difficulties or material waste caused by oversized or undersized dimensions.

3. Processing technology: When designing, full consideration should be given to the processing technology, such as stamping, bending, welding, etc., and the process flow should be reasonably arranged to improve production efficiency.

4. Material selection: Select appropriate materials based on usage requirements and processing technology, such as stainless steel, galvanized sheet, aluminum alloy, etc.

5. Surface treatment: Select appropriate surface treatment methods based on the usage environment and aesthetic requirements, such as spraying, electroplating, oxidation, etc.

、 Design process

1. Clarify design requirements: Fully understand customer needs, clarify design objectives and usage requirements.

2. Preliminary design: Conduct preliminary structural design based on requirements, considering processing technology and aesthetics.

3. Detailed design: Conduct detailed design based on the preliminary design structure, including part size, processing technology, material selection, surface treatment, etc.

4. Structural design review: Organize relevant personnel to conduct a structural design review to ensure that the design meets the requirements and process requirements.

5. Design optimization: Based on the review results, design optimization is carried out to improve the rationality and craftsmanship of the design.

6. Final finalization: After repeated optimization and evaluation, the structural design of the sheet metal parts is finally determined.

、 Summary

This guide provides the principles and methods for the process design of sheet metal structures, including design principles, design points, design processes, and other aspects. By following these principles and methods, designers can pay more attention to the structural craftsmanship of sheet metal parts, improve design quality and efficiency, reduce manufacturing costs, and provide customers with higher quality products and services.

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Packing and Delivery

 

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Company Overview

Basic Information

Total Capitalization

less than US$50,000

Country / Region

China

Year Established

2014

Total Employees

100 to 149

Business Type

Exporter, Manufacturer, Trading Company

 

Trading Capabilities

Total Annual Sales less than US$50,000
Export Percentage 90 percent to 94 percent
OEM Services Yes
Small Orders Accepted Yes
Brand Names Innolead
Payment Terms TT
Main Competitive Advantages Experienced R&D Department, Large Product Line, ODM (Original Designing & Manufacturing), OEM Capability, Production Capacity, Reliability, Reputation
Other Competitive Advantages NA
Major Customer Soprano, European Thermodynamics Ltd.
Export Markets Australasia, Central/South America, Eastern Europe, Mid East/Africa, North America, Western Europe

 

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CNC Machine

 

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 Stamping workshop

 

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 Automatic equipment for package

 

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VC Process Equipment

 

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 Equipment for Quality Control

 

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 FAQ

 


CONTACT US

Alex He

Tel:+86 15989331617

Whatsapp&Wechat:+86 15989331617

Skype ID:alex.ho43

Email: alex.he@innolead.net

 

Web:www.innolead.net

 

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Product Description

Service

CNC Machining

 

Turning and Milling

CNC Turning

OEM Parts

Material

1). Aluminum: AL 6061-T6, 6063, 7075-T etc

 

2). Stainless steel: 303,304,316L, 17-4(SUS630) etc

3). Steel: 4140, Q235, Q345B,20#,45# etc.

4). Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc

5). Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc

6). Copper, bronze, Magnesium alloy, Delrin, POM,Acrylic, PC, etc

Finish

Sandblasting, Anodize color, Blackenning, Zinc/Nickl Plating, Polish,

 

Power coating, Passivation PVD, Titanium Plating, Electrogalvanizing,

Electroplating chromium, electrophoresis, QPQ(Quench-Polish-Quench),

Electro Polishing,Chrome Plating, Knurl, Laser etch Logo, etc.

Main Equipment

CNC Machining center(Milling), CNC Lathe, Grinding machine,

 

Cylindrical grinder machine, Drilling machine, Laser Cutting Machine,etc.

3D printers

Injection machines

Drawing format

STEP,STP,GIS,CAD,PDF,DWG,DXF etc or samples.

 

Tolerance

+/-0.01mm ~ +/-0.05mm

 

Surface roughness

Ra 0.1~3.2

 

Inspection

Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier,CMM

 

Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge

Capacity

CNC turning work range: φ0.5mm-φ150mm*300mm

 

CNC milling work range: 510mm*1020mm*500mm

3D printing work range: 600*600*1200MM

Injection work range: 600*600*450MM

Model NO.

IN03050

 

Trademark

Innolead

 

Origin

Guangzhou, Shenzhen

 

 

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