Aluminium Brass Zinc Zamak Alloy Die Casting Part

 

General product application/service area:

Metal parts for automobiles, agricultural machinery, construction machinery, transportation equipment, valves, and pump systems. Engine bracket, truck chassis bracket, gearbox, gearbox housing, gear cover, shaft, spline shaft, pulley, flange, connecting pipe, pipeline, hydraulic valve, valve housing, accessories, flange, wheel, flywheel, oil pump housing, starter housing, coolant pump housing, transmission shaft, transmission gear, sprocket, chain, etc.

Production schedule

Mold design:

For low pressure casting/gravity casting, the mold is made of metal material. In this process, we ask our engineers to make the mold size slightly larger than the finished product size, and the difference is called the shrinkage margin. The purpose of this is to melt the metal into the mold to ensure that the molten metal solidifies and contracts, thereby preventing voids from occurring during the casting process.

 

Core production:

The core is formed by casting resin sand into a mold to form an inner surface casting. Therefore, the gap between the core and the mold eventually becomes the casting.

 

Casting production:

Molds are needed in the melting process. Molding usually involves the support frame of the mold, which is pulled out to separate during the casting process, the core placed before this is melted in the mold, and then the mold opening is closed.

 

Cleaning and processing:

The purpose of cleaning is to remove sand, sand and excess metal from the casting. Welding and sand removal can improve the appearance, and the oxide skin on the surface of the casting can be removed by burning sand to improve the appearance of the casting surface. Remove excess metal and other risers. Further through welding and grinding. Some castings require special post-treatment requirements, such as heat treatment, molding, anti-rust treatment, roughing, etc.

Finally, check the defects and comprehensive quality trimming, before processing, and then processing, according to the requirements of different customers, we can carry out heat treatment, surface treatment, additional inspection, etc.

 

Technological advantages

*Competitive prices and high quality

*With the same quality, our mold prices are 30% lower, and a discount on large orders is definitely effective because WT molds are original manufacturers. Based on different requirements, our experienced technical personnel can provide reasonable designs and recommend suitable materials to save costs while maintaining high quality. If necessary, they can also help optimize the product structure.

*Profound knowledge and high accuracy

*We are familiar with DME HASCO and other standards, and we can manufacture molds for vehicle parts with high tolerance requirements

*Strict quality system

*Each process is strictly controlled to prevent problems from occurring.

*Planned Delivery

*Reasonable planning, perfect design, and low error rate ensure that we proceed as planned.

Technical support:

Innolead specializes in independent development and design. Our engineers are proficient in AUTO CAD, PRO ENGINEER, SOLID WORKS, and other 2D and 3D software. We are able to design, develop, produce, and deliver your order based on your drawings, samples, or ideas. Strictly control standard and OEM products.

Quality control:

1) Inspection of raw materials upon arrival at the factory - Incoming Quality Control (IQC)

2) Details of inspection before production line operation

3) Conduct comprehensive inspections and inspections during mass production - Process Quality Control (IPQC)

4) Inspection of goods after completion - Final Quality Control (FQC)

5) Inspection of goods after completion - Shipping Quality Control (OQC)

 

 

 

 

Basic Information

Total Capitalization	less than US$50,000
Country / Region	China
Year Established	2014
Total Employees	100 to 149
Business Type	Exporter, Manufacturer, Trading Company

 

Trading Capabilities

Total Annual Sales	less than US$50,000
Export Percentage	90 percent to 94 percent
OEM Services	Yes
Small Orders Accepted	Yes
Brand Names	Innolead
Payment Terms	TT
Main Competitive Advantages	Experienced R&D Department, Large Product Line, ODM (Original Designing & Manufacturing), OEM Capability, Production Capacity, Reliability, Reputation
Other Competitive Advantages	NA
Major Customer	Soprano, European Thermodynamics Ltd.
Export Markets	Australasia, Central/South America, Eastern Europe, Mid East/Africa, North America, Western Europe

 

 

 

 

 

 

 

 

 

 

 

 

 

Q1:Why did you choose us?

Re:1. Engaged in aluminum alloy casting for over 20 years;

2.There are four types of casting;

3. From casting to finished surface, we have a casting, polishing, and electroplating workshop, which can provide good quality and strict delivery time.

4. Samples and orders: We can provide dimensional reports, chemical composition, and mechanical properties

5. Use spectral and thermal analysis equipment to control materials (density and processing)

6. Spectral analysis of raw materials and liquid melts from pre casting batches.

 

Q2: What is a gearbox?

Re:A gearbox is a mechanical device composed of two or more gears, widely used in mechanical transmission. It can play a role in acceleration and deceleration, changing transmission direction, changing rotational torque, controlling clutch, and distributing power.

 

Q3: What are the applications of gearboxes?

Re: 1. Acceleration and deceleration, also known as a variable speed gearbox.

2. Changing the transmission direction: For example, we can use two sector gears to vertically transmit force to the other rotating shaft.

3. Changing the rotational torque: Under the same power conditions, the faster the gear rotates, the smaller the torque on the shaft, and vice versa.

4. Clutch function: We can separate the engine from the load by separating two originally meshing gears. For example, brake clutch, etc.

5. Power distribution: For example, we can use an engine to drive multiple slave shafts through the gearbox spindle, thereby achieving the function of one engine driving multiple loads.

 

Q4. Can you process according to our samples?

Re: Yes, we can measure based on your sample and draw drawings for mold manufacturing.

 

Q5:What is the quality control equipment in your home?

Re: We have a spectrometer for monitoring chemical properties, a tensile testing machine for controlling mechanical properties, and ultrasonic testing as a non-destructive testing method for controlling process testing under the processed surface.

CONTACT US

Alex He

Tel:+86 15989331617

Whatsapp&Wechat:+86 15989331617

Skype ID:alex.ho43

Email: alex.he@innolead.net

 

Web:www.innolead.net

 

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