High Pricession Stamping Mould Cooking Pots

 

Our company has been engaged in the production and manufacturing of high-precision hardware spare parts, with rich production experience. We have passed the ISO9001 quality management system certification and our business scope has expanded to European and American countries. Currently, our company cooperates with customers in mechanical equipment (defense, aviation, aerospace, military equipment, etc.), medical equipment, automation equipment, electronic communication, etc. We have always adhered to the business philosophy of "adhering to reputation and putting people first" and the management belief of "technological innovation and quality first", laying a solid foundation both domestically and internationally, and becoming a professional brand in the field of machining. We have always pursued a path of professional development, always adhering to the operational policy of "quality first, customer first, exploring and innovating for development". Through continuous improvement, we have always mastered high-end and precise core technologies, exquisite production and manufacturing processes, and product quality control. We use our professional services to help customers create higher value.

 

Stamping hardware refers to the impact of the mold to process metal materials into products with a specific shape and size, which is widely used in automobiles, home appliances, machinery manufacturing and other industries. This paper will introduce the process technology of stamping hardware product development in detail, including impact process, mold design, material selection, testing and quality control.

1. Impact process

Impact technology is one of the core links in the development of stamping hardware products, which mainly includes the following steps:

1. Material preparation: Select suitable metal materials and make corresponding material rolls according to product requirements.

2. Mold design: Design a reasonable punching mold, including upper mold, lower mold, and guide pillar components. Determine the size and structure of the stamping die according to product requirements, and carry out mold processing and debugging.

3. Stamping process: The material roll is placed into the punching machine, and through pressure control and stroke adjustment, the convex die on the mold impacts the material to form the desired product shape.

4. Sorting and organizing: Sort and organize the stamped parts to ensure product consistency and quality.

 

2.Mold design

Mold design is a crucial part of the development of stamping hardware products, and good mold design can improve product quality and production capacity. Mold design needs to consider the following factors:

1. Material characteristics: Determine the appropriate mold material and hardness requirements based on the hardness, toughness, and plasticity characteristics of stamping materials.

2. Product requirements: Design suitable convex and concave molds based on the size, shape, and surface requirements of the product, and consider the convenience of mold processing and use.

3. Structural design: Through reasonable structural design, ensure that the mold has sufficient stiffness and strength, and consider factors such as the opening method, guiding method, and cooling method of the mold.

4. Mold processing: Select appropriate CNC machine tools and processing techniques to carry out fine machining and surface treatment of the mold, ensuring its accuracy and reliability.

 

3.Material selection

Material selection is another important step in the development of stamping hardware products, and suitable materials can improve the functionality and lifespan of the product. The selection of materials needs to consider the following factors:

1. Mechanical performance: Select materials with appropriate strength and toughness according to the product's usage requirements to ensure that the product does not break or deform during operation.

2. Corrosion resistance: Select materials with good corrosion resistance according to the product's usage environment to extend the product's service life.

3. Surface treatment: According to the surface requirements of the product, select appropriate materials for special treatments such as chrome plating, painting, or anodizing to improve the appearance and protective performance of the product.

4. Cost factor: Under the premise of meeting product requirements, choose economically reasonable materials to reduce the production cost of the product.

 

Testing and quality control

Testing and quality control are crucial links in the development process of stamping hardware products, as they directly affect the quality and reliability of the products. Testing and quality control include the following aspects:

1. Size inspection: By using tools such as measuring tools, projectors, and coordinate measuring machines, the size of the product is inspected to ensure that it meets the requirements.

2. Surface quality inspection: The surface of the product is inspected through visual inspection, touch, and microscopy to ensure its surface smoothness and no damage.

3. Functional testing: Test the functionality of the product, such as load-bearing capacity, wear resistance, and sealing, to ensure that the product's performance meets the requirements.

4. Process control: In the development process of stamping hardware products, process control is carried out, including monitoring and adjusting stamping parameters to improve product consistency and stability.

 

 

 

 

 

 

 

 

 

CONTACT US

Alex He

Tel:+86 15989331617

Whatsapp&Wechat:+86 15989331617

Skype ID:alex.ho43

Email: alex.he@innolead.net

 

Web:www.innolead.net

 

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