Manufacturer Make Plastic Injection Mold Injection Molding Factory

 

ABS plastic material production process
ABS plastic is a thermoplastic resin composed of three monomers: acrylonitrile (A), butadiene (B), and styrene (S). The production process mainly includes ingredient production, extrusion molding, injection molding, mold design, molding temperature control, molding pressure adjustment, molding time control, and molding agent proportion distribution. These steps will be explained in detail below.
1. Ingredients production
The production of ABS plastic ingredients is the first step in the production process. Mix acrylonitrile, butadiene, and styrene in a certain proportion to form the raw material for ABS plastic. During the mixing process, it is necessary to strictly control the proportion of the three monomers to ensure the optimal physical and mechanical properties of ABS plastic.
2. Extrusion molding
Heat, melt, and extrude the mixed ABS plastic raw materials through an extruder to form a plastic product with a certain shape. During the extrusion molding process, it is necessary to control the temperature, pressure, and speed of the extruder to ensure that the shape and size of the plastic products meet the requirements.
3. Injection molding
Injection molding is a process of injecting molten plastic into a mold and cooling it to obtain a certain shape of plastic products. During the injection molding process, it is necessary to control the temperature, pressure, and speed of the injection machine to ensure that the shape and size of the plastic product meet the requirements.
4. Mold design
Molds are key tools that determine the shape and size of plastic products. When designing a mold, it is necessary to consider factors such as the shape, size, and wall thickness of plastic products to ensure that the mold can produce plastic products that meet the requirements. At the same time, it is also necessary to consider issues such as mold cooling and demolding.
5. Molding temperature control
In the production process of plastic products, the control of molding temperature is crucial. If the temperature is too high, it can cause deformation or burning of plastic products; If the temperature is too low, it can cause problems such as unsmooth surfaces or bubbles on plastic products. Therefore, during the production process, it is necessary to strictly control the molding temperature.
6. Molding pressure adjustment
In the production process of plastic products, the adjustment of molding pressure is also very important. Appropriate pressure can ensure that the shape and size of plastic products meet the requirements, while also improving the density and strength of plastic products. Therefore, in the production process, it is necessary to adjust the molding pressure according to different process conditions and the requirements of plastic products.
7. Control of molding time
In the production process of plastic products, controlling the molding time is also very important. Appropriate molding time can ensure sufficient cooling and solidification of plastic products, while also avoiding issues such as reduced production efficiency and energy waste caused by prolonged cooling time. Therefore, in the production process, it is necessary to grasp the appropriate molding time based on different process conditions and the requirements of plastic products.
8. Proportional distribution of forming agent
The proportion distribution of molding agents is also very important in the production process of ABS plastics. A high proportion of molding agents can lead to high hardness of plastic products, affecting their toughness and processing performance; If the proportion of molding agent is too low, it will lead to insufficient toughness of plastic products and easy fragmentation. Therefore, in the production process, it is necessary to allocate the proportion of molding agents reasonably based on the specific formula and performance requirements of ABS plastics.
The above are the main steps and key points of the ABS plastic material production process. By making reasonable ingredients, selecting appropriate processing techniques, accurately controlling molding temperature and pressure, and mastering appropriate molding time and agent proportion distribution, high-quality ABS plastic products can be produced to meet the needs of different fields.

 

 

 

Basic Information

Total Capitalization	less than US$50,000
Country / Region	China
Year Established	2014
Total Employees	100 to 149
Business Type	Exporter, Manufacturer, Trading Company

 

Trading Capabilities

Total Annual Sales	less than US$50,000
Export Percentage	90 percent to 94 percent
OEM Services	Yes
Small Orders Accepted	Yes
Brand Names	Innolead
Payment Terms	TT
Main Competitive Advantages	Experienced R&D Department, Large Product Line, ODM (Original Designing & Manufacturing), OEM Capability, Production Capacity, Reliability, Reputation
Other Competitive Advantages	NA
Major Customer	Soprano, European Thermodynamics Ltd.
Export Markets	Australasia, Central/South America, Eastern Europe, Mid East/Africa, North America, Western Europe

 

 

 

 

 

 

 

 

 

 

 

 

 

CONTACT US

Alex He

Tel:+86 15989331617

Whatsapp&Wechat:+86 15989331617

Skype ID:alex.ho43

Email: alex.he@innolead.net

 

Web:www.innolead.net

 

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