Zl102 Aluminum Alloy Reducer Cap Aluminium Gravity Die Casting with CNC Machining

 

一、 Overview of Die Casting Process

Die casting process is a commonly used metal casting process used to produce various complex shaped metal parts. It is a process of making metal materials through mold filling, solidification, and cooling under high pressure. Die casting technology has the characteristics of high efficiency, precision, and economy, and is widely used in industries such as automobiles, electronics, and machinery.

 

二、 Steps of die-casting process

1. Design mold: First, make the mold according to the product design requirements. The mold is a very important link in the die-casting process, which directly affects the quality and forming effect of the product.

2. Preparation of raw materials: Select suitable metal materials, usually using aluminum alloys, zinc alloys, etc. Raw materials should be kept dry and preheated to improve fluidity and reduce the possibility of porosity.

3. Melting metal: Heat and melt the raw materials in a furnace, maintaining a suitable melting temperature and liquid state. The molten metal is called alloy liquid.

4. Injection into the mold: Inject molten metal into the mold cavity through the nozzle, filling the entire mold cavity. During injection, it is necessary to control the injection speed and pressure to ensure uniform and complete filling of the metal liquid.

5. Solidification and cooling: After injecting molten metal, the metal begins to solidify and cool in the mold. During the cooling process, the metal gradually transforms from a liquid state to a solid state, forming the desired shape of the part.

6. Demolding and post-processing: After cooling is completed, open the mold and take out the solidified parts. Then carry out post-processing processes such as trimming, polishing, and painting to make the surface of the parts smooth and have a perfect appearance.

 

三、 Advantages of Die Casting Technology

1. High production efficiency: The die-casting process can achieve high-speed continuous production, greatly improving production efficiency. It can produce hundreds to thousands of parts per hour, suitable for large-scale production.

2. High precision and complexity: The die-casting process can achieve high precision and complexity of parts. The mold has high manufacturing accuracy and can produce parts with complex shapes and precise dimensions.

3. Excellent physical properties: Die cast parts have excellent physical properties, such as high strength, high hardness, and wear resistance. Metal is filled tightly under high pressure, with a dense internal structure, which is beneficial for improving the mechanical properties of the material.

4. Saving materials and energy: The die-casting process can effectively utilize metal materials and reduce material waste. Due to rapid solidification and cooling, energy consumption can be saved.

5. Environmental protection and recyclability: The metal materials used in the die-casting process can be recycled, with minimal impact on the environment. Compared to other casting processes, the die-casting process has less waste.

 

四、 Application Fields of Die Casting Technology

1. Automotive industry: Die casting technology is widely used in the production of automotive components, such as engine cylinder heads, crankshaft shells, transmission case shells, etc. Die cast parts have high strength and wear resistance, which can meet the quality and performance requirements of the automotive industry for parts.

2. Electronics industry: Die casting process is used to produce various electronic components, such as computer casings, mobile phone casings, camera brackets, etc. Die casting technology can manufacture parts with complex shapes and precise dimensions, meeting the requirements of the electronic industry for product appearance and quality.

3. Mechanical industry: Die casting technology is also widely used in the mechanical industry, such as machine tool components, pump casings, valve casings, etc. The die-casting process can produce various parts with complex shapes and precise dimensions, meeting the requirements of the mechanical industry for part quality and performance.

Die casting process is an efficient, accurate, and economical metal casting process with broad application prospects. Through reasonable mold design, preparation of raw materials, melting of metal, injection of molds, solidification cooling, and post-processing, high-precision and complex parts can be manufactured. Die casting technology has been widely used in industries such as automobiles, electronics, and machinery, and has advantages such as high production efficiency, excellent physical properties, material and energy conservation, environmental protection, and recyclability.

 

 

 

 

Basic Information

Total Capitalization	less than US$50,000
Country / Region	China
Year Established	2014
Total Employees	100 to 149
Business Type	Exporter, Manufacturer, Trading Company

 

Trading Capabilities

Total Annual Sales	less than US$50,000
Export Percentage	90 percent to 94 percent
OEM Services	Yes
Small Orders Accepted	Yes
Brand Names	Innolead
Payment Terms	TT
Main Competitive Advantages	Experienced R&D Department, Large Product Line, ODM (Original Designing & Manufacturing), OEM Capability, Production Capacity, Reliability, Reputation
Other Competitive Advantages	NA
Major Customer	Soprano, European Thermodynamics Ltd.
Export Markets	Australasia, Central/South America, Eastern Europe, Mid East/Africa, North America, Western Europe

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONTACT US

Alex He

Tel:+86 15989331617

Whatsapp&Wechat:+86 15989331617

Skype ID:alex.ho43

Email: alex.he@innolead.net

 

Web:www.innolead.net

 

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