OEM Factory Aluminum Die Casting Sand Casting Gravity Casting Products
video

OEM Factory Aluminum Die Casting Sand Casting Gravity Casting Products

Surface Treatment:Oxygenation
Casting Tolerance:+/-0.10mm
Dimension Report:Dimension Report
Send Inquiry

Description

Technical Parameters

Key Specifications/ Special Features:

 

Surface treatment process of aluminum alloy

Aluminum alloy, as a lightweight and high-strength metal material, is widely used in fields such as aviation, automobiles, and construction. In order to improve the corrosion resistance, aesthetics, and functionality of aluminum alloys, a series of surface treatment processes are usually required. The following are common surface treatment processes for aluminum alloys:

1. Mechanical polishing

Mechanical polishing is the process of using polishing machinery and polishing media to cause micro deformation on the surface of aluminum alloys, thereby achieving a smooth and bright surface effect. Commonly used polishing media include abrasives, polishing paste, etc. After mechanical polishing treatment, the surface of aluminum alloy can obtain a mirror like luster.

2. Chemical polishing

Chemical polishing is the process of dissolving and smoothing the surface of aluminum alloys through chemical reactions. In the process of chemical polishing, acidic or alkaline chemical reagents such as nitric acid, chromic acid, etc. are usually used to corrode the surface of aluminum alloy into a thin film, and then rinse it clean with water to achieve surface smoothness. After chemical polishing treatment, the surface of aluminum alloy can obtain a relatively uniform luster.

3. Electrochemical polishing

Electrochemical polishing is the process of applying an electric current to the surface of an aluminum alloy, causing it to undergo electrochemical reactions, thereby removing surface defects and refining surface roughness. In the electrochemical polishing process, electrolytes and high current density power sources, such as DC or pulse power sources, are usually used. After electrochemical polishing treatment, the surface of aluminum alloy can achieve high gloss and excellent corrosion resistance.

4. Anodizing

Anodizing is a method of producing a dense oxide film on the surface of aluminum alloys through anodizing treatment. During the anodic oxidation process, aluminum alloy serves as an anode material and is energized in an electrolyte solution, causing the surface to oxidize and form a thin and dense oxide film. This oxide film has high corrosion resistance and insulation, while also improving the hardness and wear resistance of the aluminum alloy surface. After anodizing treatment, the surface of aluminum alloy can achieve a diverse color appearance effect.

5. Spray treatment

Spray coating is a method of evenly spraying paint onto the surface of aluminum alloy. Spraying treatment can improve the corrosion resistance, aesthetics, and functionality of aluminum alloy surfaces. According to the different properties of coatings and spraying processes, spraying treatment can be divided into various forms such as electrostatic spraying, powder spraying, liquid spraying, etc. Electrostatic spraying is the process of evenly adsorbing coatings onto the surface of aluminum alloys through electrostatic action; Powder spraying is the process of evenly spraying powder like coatings onto the surface of aluminum alloys; Liquid spraying is the process of evenly spraying liquid coatings onto the surface of aluminum alloys. After spraying treatment, the surface of aluminum alloy can obtain various colors and appearance effects.

6. Electrolytic coloring

Electrolytic coloring is a method of coloring the surface of aluminum alloys through electrolysis. During the electrolytic coloring process, aluminum alloy serves as a cathode material and is electrified in the electrolyte solution, causing oxidation reactions on the surface and generating metal oxides. These metal oxides will adsorb ions in the solution and form thin films of different colors, thereby achieving a coloring effect. After electrolytic coloring treatment, the surface of aluminum alloy can obtain various colors and appearance effects.

7. Chemical coloring

Chemical coloring is a method of coloring the surface of aluminum alloys through chemical reactions. In the process of chemical coloring, acidic or alkaline chemical reagents are usually used to react with the surface of aluminum alloys, forming a thin film with color. This thin film can be metal oxides, hydroxides, or sulfides formed through chemical reactions. After chemical coloring treatment, the surface of aluminum alloy can obtain various colors and appearance effects.

8. Anodic oxidation dyeing

Anodic oxidation dyeing is a method of forming an oxide film on the surface of aluminum alloys and achieving coloring through anodic oxidation treatment. During the anodic oxidation dyeing process, aluminum alloy serves as the anode material and is energized in an electrolyte solution, resulting in the formation of a colored oxide film on the surface. The color of this oxide film can be achieved by changing the composition of the electrolyte and electrolysis conditions to achieve different color effects. After anodizing and dyeing treatment, the surface of aluminum alloy can achieve a diverse color appearance effect.

 

image001

image002001

image003

image004

image005

image006

image007

image008

 

Packing and Delivery

 

image019

 

Company Overview

Basic Information

Total Capitalization

less than US$50,000

Country / Region

China

Year Established

2014

Total Employees

100 to 149

Business Type

Exporter, Manufacturer, Trading Company

 

Trading Capabilities

Total Annual Sales less than US$50,000
Export Percentage 90 percent to 94 percent
OEM Services Yes
Small Orders Accepted Yes
Brand Names Innolead
Payment Terms TT
Main Competitive Advantages Experienced R&D Department, Large Product Line, ODM (Original Designing & Manufacturing), OEM Capability, Production Capacity, Reliability, Reputation
Other Competitive Advantages NA
Major Customer Soprano, European Thermodynamics Ltd.
Export Markets Australasia, Central/South America, Eastern Europe, Mid East/Africa, North America, Western Europe

 

image021

 

CNC Machine

 

image023

 

 Stamping workshop

 

image025

 

 Automatic equipment for package

 

image027

 

VC Process Equipment

 

image029

 

 Equipment for Quality Control

 

image031

image033

image035

 

FAQ

 

 


CONTACT US

Alex He

Tel:+86 15989331617

Whatsapp&Wechat:+86 15989331617

Skype ID:alex.ho43

Email: alex.he@innolead.net

 

Web:www.innolead.net

 

Hot Tags: oem factory aluminum die casting sand casting gravity casting products, China oem factory aluminum die casting sand casting gravity casting products manufacturers, suppliers, factory, Cast Aluminium Parts Aluminium Gravity Die Casting, Zl102 Aluminum Alloy Reducer Cap Aluminium Gravity Die Casting With CNC Machining, Premium Quality Moderate Price Best OEM Gravity Aluminum Die Casting, OEM Auto Cast Parts Aluminium Gravity Die Casting, Aluminum Alloy Bronze Gravity Castings, Gravity Casting For Aerospace Pump Auto Motorcycle Cylinder Head Automobile Transmission Al

 

Product Description

Applicable Material

aluminum alloy,Ductile Iron, Grey Iron Casting, or as customer request.

Casting Blank Weight

Range from 0.01kg-1000kg for bell housing metal

Applicable Machining Process

CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/ Reaming /Grinding/Honing and etc.

Machining Tolerance

From 0.005mm-0.01mm-0.1mm

Machined Surface Quality

Ra 0.8-Ra3.2, according to customer requirement

Applicable Heat Treatment

Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching.

Applicable Finish Surface Treatment

Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate,
Dacromat coating, Finish Painting etc.

MOQ per batch

For bell housing: 1pc available for sample test

Model NO.

IN03112

Trademark

Innolead

Origin

Guangzhou, Shenzhen

 

Send Inquiry