Custom Steel Metal Mould Aluminum Gravity Die Casting Automobile Engine Outlet & Intake Manifold

 

Fundamentals of Die Casting Technology

1. Principle of Die Casting

Die casting is a process of pouring liquid or semi liquid metal into a die casting mold, and then injecting it into the mold cavity under high pressure, ultimately forming a casting. During the die-casting process, metal rapidly fills the mold cavity under high pressure, while being cooled by the mold, resulting in a casting with high precision, high strength, and high surface quality.

2. Type of die-casting machine

According to the different ways of applying pressure, die-casting machines can be divided into the following types:

*Piston die-casting machine: transmits pressure to the liquid metal through the piston.

*Claw type die-casting machine: transmits pressure to the liquid metal through a claw type mechanism.

*Centrifugal die-casting machine: Pours liquid metal into the mold through rotational motion.

*Hot chamber die-casting machine: Die-casting is carried out by pouring liquid metal into the hot chamber.

3. Die casting mold design

Die casting mold design is one of the key factors affecting the quality of castings. Excellent mold design can improve casting accuracy and surface quality, and reduce production costs. In the design process, factors such as mold material, structure, and cooling system need to be considered. At the same time, it is also necessary to verify the strength and stiffness of the mold to ensure that it can withstand the process of high-pressure injection.

4. Die casting process parameters

Die casting process parameters include liquid metal temperature, gate speed, mold temperature, etc. These parameters have a significant impact on the quality and production efficiency of castings. Reasonable process parameters can improve casting quality, reduce mold wear, and reduce energy consumption. Therefore, strict control of process parameters is necessary during the production process.

5. Die casting molding control

Die casting molding control includes injection time, holding time, mold opening time, etc. These control parameters have a direct impact on the quality and production efficiency of castings. Reasonable control parameters can ensure full filling of castings, reduce defects such as pores and cracks, and improve production efficiency. Therefore, precise adjustment of control parameters is necessary during the production process.

6. Quality control of die-casting parts

Quality control of die-casting parts is a necessary link to ensure product quality. Quality control includes testing and evaluating the appearance, size, mechanical properties, and other aspects of castings. Through quality control, potential problems can be identified and resolved in a timely manner, improving product quality and customer satisfaction. Common quality control methods include X-ray inspection, ultrasonic testing, metallographic analysis, etc.

7. Die casting production environment and safety

During the die-casting production process, pollution factors such as noise, high temperature, and metal dust can be generated, posing potential hazards to human health and the environment. Therefore, corresponding measures need to be taken during the production process, such as installing silencers and ventilation facilities, to reduce the impact of pollution. At the same time, it is also necessary to strengthen safety training and education for employees, improve their safety awareness and operational skills, and ensure the safety and stability of the production process.

In short, die-casting technology is an efficient, high-precision, and high-quality casting method widely used in fields such as aviation, automotive, and electronics. In order to improve the production efficiency and product quality of die-casting technology, it is necessary to have a deep understanding of die-casting principles, die-casting machine types, die-casting mold design, die-casting process parameters, die-casting molding control, die-casting component quality control, and die-casting production environment and safety, and continuously carry out technological innovation and optimization.

 

 

 

 

Basic Information

Total Capitalization	less than US$50,000
Country / Region	China
Year Established	2014
Total Employees	100 to 149
Business Type	Exporter, Manufacturer, Trading Company

 

Trading Capabilities

Total Annual Sales	less than US$50,000
Export Percentage	90 percent to 94 percent
OEM Services	Yes
Small Orders Accepted	Yes
Brand Names	Innolead
Payment Terms	TT
Main Competitive Advantages	Experienced R&D Department, Large Product Line, ODM (Original Designing & Manufacturing), OEM Capability, Production Capacity, Reliability, Reputation
Other Competitive Advantages	NA
Major Customer	Soprano, European Thermodynamics Ltd.
Export Markets	Australasia, Central/South America, Eastern Europe, Mid East/Africa, North America, Western Europe

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONTACT US

Alex He

Tel:+86 15989331617

Whatsapp&Wechat:+86 15989331617

Skype ID:alex.ho43

Email: alex.he@innolead.net

 

Web:www.innolead.net

 

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