ADC6 Alloy Die Casting

 

Production information：

Mechanical processing mainly includes two categories: manual processing and CNC processing. Manual processing refers to the method of processing various materials through manual operation of mechanical equipment such as milling machines, lathes, drilling machines, and sawing machines by mechanical workers. Manual processing is suitable for small batch and simple part production. Numerical control machining (CNC) refers to the use of CNC equipment by mechanical workers for machining, including machining, turning and milling, electric discharge wire cutting equipment, thread cutting machines, etc. The vast majority of machining workshops use CNC machining technology. By programming, the position coordinates (X, Y, Z) of the workpiece in the Cartesian coordinate system are converted into programming language. The CNC controller of the CNC machine tool controls the axis of the CNC machine tool by identifying and interpreting the programming language, automatically removing materials according to requirements, thus achieving precision machining of the workpiece. CNC machining processes workpieces in a continuous manner, suitable for large-scale and complex shaped parts.

Description of cast aluminum products：
After the design of the component drawing is completed, it is equally important to conduct a drawing inspection as the design work. Errors were discovered before being put into production. It saves a lot of money and energy compared to discovering it during production or after completion. Inspection work. It can be undertaken by the designer themselves or by a third party. In the inspection of drawings, the following principles should be adhered to: (1) Detailed design and important design inspections should be carried out when energetic, and (2) Continuous work for 1-2 hours. You should rest for 10-15 minutes. Keep your mind clear. ⑶ Don't be afraid of failure, gain growth experience through failure, and don't start with detailed design. We should start with the overall plan. In this way, it is easy to detect major principled errors, and (5) problems similar to the use of metal molds can be investigated. And compare it with your own design work. The main content of the inspection work is as follows: 1. Important and principled projects.

Preconditions for Designing a Lost Foam Mold Production Line：

1. Workshop size, door opening position, height of overhead crane passage, furnace position, whether there are other equipment in the workshop, and whether there are reserved areas. And the external conditions of the workshop, such as whether there are other factories, roads, rivers, and other situations, and whether there is available vacant land. When the crown block passes through the height, attention can be paid to the limit size of the equipment height limit. It is conducive to arranging a reasonable logistics direction and arranging various functional equipment placement areas.

2. The weight, shape, size, material, and casting accuracy of the castings require further processing. It is recommended to refer to the product drawings. Understand the casting process requirements of the product, including the number of embedded boxes, casting time, holding time, cooling time, etc. Based on the above information, confirm the following 5 parameters: sand box size, weight of each box of castings, casting pressure holding time, cooling time required for castings in the box, and molding time required for each box.

3. Determine the type of casting sand, and there are two parameters closely related to the design that vary depending on the type of molding sand. The difference in specific gravity, that is, the weight of each cubic meter of molding sand, involves different equipment processing capacity parameters for molding sand. Secondly, there are differences in the natural stacking angle of molding sand, which involves the same volume of sand storage hopper and the actual amount of sand that can be stored.

4. Determine the production line output, production pace, and production scheduling, as well as the smelting capacity of the electric furnace.

5. The situation of power supply, water source, heat source, steam source, and compressed air source.

6. Consider the climate and geological conditions of the region.

Selection of Other Equipment for Lost Foam Mold Production Line：

1. Based on the control form of the production line equipment, confirm the number of various control cabinets for the entire production line and select the appropriate location for placement.

2. According to customer needs, when selecting hydraulic automatic box flippers and hydraulic thrusters, the placement position of the hydraulic station should be selected. Calculate the length, pressure loss, required thrust, and pressure of the hydraulic pipeline in practice, and confirm the power and quantity of the hydraulic station.

3. Based on the customer's selection of sand treatment equipment, confirm whether a circulating water system is required. When cooling water is needed, calculate the required water volume and pressure, select the flow rate and head of the water pump, determine the thickness of the pipeline and the position of the inlet and outlet. Based on the on-site customer situation, determine the size of the cooling water tank, whether to choose a cooling tower, and the model of the cooling tower.

 

The steel liquid sprayed back can be blocked to prevent it from splashing out, endangering on-site operators and causing box collapse. When there are many series castings in a box, due to the simultaneous gasification of various models, the vacuum degree is insufficient, which can easily cause box collapse. Therefore, attention should be paid to box collapse. (1) Maintain a sufficiently stable vacuum inside the sand box, and (2) control the pouring temperature. At the same time, the pouring speed should be consistent with the gasification speed of the model as much as possible. If the pouring is too slow and the cold pouring cannot be carried out, it can cause box collapse in the production line. For single or simple mold casting production lines, usually 1-2 three-dimensional vibration tables (used for molding) are set up in the casting workshop, with several to 10 sand boxes. The sand box is lifted or transported by a simple conveyor line with rollers (rails). Dry sand is generally naturally cooled or equipped with a simple molding sand cooling device, as well as a vacuum system and sand dust screening equipment. (3) Is the electrode design correct. (4) Is there any error in the standard component delivery note. (5) Have all changes to the customer's specifications been made? (6) Have the old drawings been replaced. (7) Check if there are any excessively strict dimensional tolerances and surface roughness. (8) Whether the machinability is appropriate, continuous stamping die editing, Lecture 1, Introduction 1, Hardware mold design, stamping molds can be divided into three categories according to structure: single engineering mold, composite mold, and continuous mold. The first two categories require a lot of manpower, which is not in line with economic benefits. Continuous mold can produce a large amount of high efficiency, the same. Design a set of high-speed continuous stamping dies, and also pay attention to the spacing between each module, part processing accuracy, assembly accuracy, fitting accuracy, and interference issues of the products you produce (including all products processed by stamping, mainly hardware used on terminals, computer casings, connectors, and mobile phone parts).

 

The low cost, good processability, and resource and energy savings of aluminum castings result in the sustained application and development of this material. For example, the research and development of cupola, the use of metal mold casting and metal mold sand casting, continuous casting, special processes and equipment, etc. Aluminum castings, due to their excellent characteristics such as low density, high specific strength, and corrosion resistance, will be more widely used in various industries such as aviation, aerospace, automotive, and machinery, Especially in the automotive industry, in order to reduce fuel consumption and energy utilization efficiency.

 

 

 

 

Basic Information

Total Capitalization	less than US$50,000
Country / Region	China
Year Established	2014
Total Employees	100 to 149
Business Type	Exporter, Manufacturer, Trading Company

 

Trading Capabilities

Total Annual Sales	less than US$50,000
Export Percentage	90 percent to 94 percent
OEM Services	Yes
Small Orders Accepted	Yes
Brand Names	Innolead
Payment Terms	TT
Main Competitive Advantages	Experienced R&D Department, Large Product Line, ODM (Original Designing & Manufacturing), OEM Capability, Production Capacity, Reliability, Reputation
Other Competitive Advantages	NA
Major Customer	Soprano, European Thermodynamics Ltd.
Export Markets	Australasia, Central/South America, Eastern Europe, Mid East/Africa, North America, Western Europe

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONTACT US

Alex He

Tel:+86 15989331617

Whatsapp&Wechat:+86 15989331617

Skype ID:alex.ho43

Email: alex.he@innolead.net

 

Web:www.innolead.net

 

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