Ts16949 Supplier Ppap Fema Files ADC12 A383 Aluminum Die Casting and Machining Auto Parts

 

The influence of mold materials on the processing cycle of molds

一、 Material selection

The selection of mold materials has an important impact on the processing cycle of molds. Different mold materials have different physical and chemical properties, such as hardness, toughness, strength, and corrosion resistance, which determine the machinability and service life of the material.

 

Hardness: Hardness measures the ability of a material to resist external forces. Materials with higher hardness require longer time to cut and grind during the machining process, resulting in relatively longer machining cycles. Materials with lower hardness are easier to process and have shorter processing cycles.

 

2. Toughness: Toughness refers to the deformation ability of a material under impact. Materials with higher toughness are prone to deformation during processing, requiring more time for precision machining and correction, resulting in relatively long processing cycles. Materials with lower toughness are easier to process and have shorter processing cycles.

3. Strength: Strength refers to the load-bearing capacity of a material under stress. Materials with higher strength require longer time to cut and grind during the processing, resulting in relatively longer processing cycles. Materials with lower strength are easier to process and have shorter processing cycles.

 

4. Corrosion resistance: Corrosion resistance refers to the ability of a material to resist corrosion by corrosive media. For molds that require long-term contact with corrosive media, such as injection molds, selecting materials with good corrosion resistance can extend the service life of the mold and shorten the replacement cycle.

二、 Processing method

Different processing methods have different impacts on the processing cycle of molds. The following are some common processing methods and their impact on the processing cycle:

Cutting: Cutting is one of the most commonly used methods in mold processing. For materials with higher hardness and strength, cutting takes longer time, resulting in longer processing cycles. For materials with lower hardness and strength, the cutting process is faster and the processing cycle is shorter.

 

2. Grinding processing: Grinding processing is a method used for precision machining of molds, including surface grinding, cylindrical grinding, and centerless grinding. The processing speed of grinding is relatively slow, so for molds that require precision machining, the grinding cycle is longer.

 

3. Electric discharge machining: Electric discharge machining is a special machining method used for machining hard and high-strength materials. Electric discharge machining (EDM) has a slower speed, but it can process complex shapes and structures, making it suitable for machining special shaped molds.

 

4. Wire cutting machining: Wire cutting machining is a special machining method used for processing hard and high-strength materials. Wire cutting processing speed is relatively slow, but it can process complex shapes and structures, making it suitable for mold processing of some special shapes.

 

5. Laser cutting processing: Laser cutting processing is a fast and efficient processing method suitable for cutting thin sheet parts of hard and high-strength materials. Laser cutting processing speed is fast, but accuracy is low, so it is suitable for processing some simple shapes of molds.

 

6. 3D printing technology: 3D printing technology is a new type of manufacturing technology that can produce complex shapes and structures. 3D printing technology is suitable for some small and simple mold manufacturing, which can shorten the mold manufacturing cycle.

 

In summary, the selection of mold materials and processing methods have a significant impact on the processing cycle of molds. When selecting mold materials, the cost-effectiveness of the materials should be comprehensively considered based on the usage requirements and service life of the mold. At the same time, appropriate processing methods should be selected based on the properties of the material to improve the manufacturing efficiency and quality of the mold.

 

 

 

 

 

Basic Information

Total Capitalization	less than US$50,000
Country / Region	China
Year Established	2014
Total Employees	100 to 149
Business Type	Exporter, Manufacturer, Trading Company

 

Trading Capabilities

Total Annual Sales	less than US$50,000
Export Percentage	90 percent to 94 percent
OEM Services	Yes
Small Orders Accepted	Yes
Brand Names	Innolead
Payment Terms	TT
Main Competitive Advantages	Experienced R&D Department, Large Product Line, ODM (Original Designing & Manufacturing), OEM Capability, Production Capacity, Reliability, Reputation
Other Competitive Advantages	NA
Major Customer	Soprano, European Thermodynamics Ltd.
Export Markets	Australasia, Central/South America, Eastern Europe, Mid East/Africa, North America, Western Europe

 

 

 

 

 

 

 

 

 

 

 

 

 

CONTACT US

Alex He

Tel:+86 15989331617

Whatsapp&Wechat:+86 15989331617

Skype ID:alex.ho43

Email: alex.he@innolead.net

 

Web:www.innolead.net

 

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