A cable is commonly used to connect devices to a computer or link electronic devices. The device is of immense help in delivering power to gadgets like smartphones, tablets, printers, and external hard drives and also serves the function of data transfer between them.
Advantages of Cable
Saves time
Assemblies group cables, speeding installation for large or complex systems. This organization makes it easier to identify and locate the appropriate components. A cable assembly improves the time spent on investigation, should something need fixing.
Safety
They provide insulation and shielding to protect against dangerous shorts and keep wires contained to avoid accidents in the workplace.
Improved quality
A cable assembly can be customized to fit the requirements of an application. This includes labelling the different wires and cables together for simple installation and less confusing connectors. These assemblies are tested under extreme circumstances to ensure that they won' t be liable to fail. The quality of the system is greatly increased, ensuring efficient production.
Organization
Cable assemblies are contained within one area, rather than being spread out and tangled. This is important in heavy-duty applications as the movement of the individual components is easier and there is less risk of damaging the cables. It also means the safety of employees isn' t jeopardized.
Why Choose Us
Our Factory
Shenzhen Innolead Intelligent Co.,Ltd is a local company in Shenzhen, China. Innolead specializes in effective outsourcing of manufacturing metal and electronic products for worldwide companies, guaranteed with ISO 9001:2015 standard certificate. By establishing a reliable supply chain management overseas, Innolead offers customers the fastest, lowest cost, and best quality products.
Company Certificate
We have received the ISO 9001 certification. With great efforts in the past several months, each of our departments has successfully gone through strict inspection adopted for ISO 9001. We will always produce trustworthy products for our clients, which is our promise and ultimate aim.
R&D Capability
Innolead is backed by a strong R&D team, which is composed of creative and motivated professionals. Our experienced R&D department provides new product designs by manipulating science and research functions to better serve our clients and promote our products.
Services
Our services include creative problem solving in all areas, either by designing a new solution or implementing an existing solution, often in a new context.
Types of Cables
USB-A Cable
The USB-A cable is the most common type of USB cable. It is designed to connect USB devices to a host computer. USB-A cables are usually found on one end of the cable, while the other end may feature different connectors depending on the device being connected.
USB-B Cable
The USB-B cable is another common type of USB cable. It is typically used to connect peripheral devices such as printers and scanners to a computer. USB-B cables have a square-shaped connector on one end and a rectangular connector on the other.
USB-C Cable
The USB-C cable is the newest type of USB cable. It is designed to be smaller and more versatile than its predecessors. USB-C cables can be used to connect a wide range of devices, including smartphones, tablets, laptops, and more. They also support faster data transfer speeds and can carry more power than other types of USB cables.
Micro-USB Cable
The Micro-USB cable is a smaller version of the USB-A cable. It is commonly used to charge smartphones and other portable devices. Micro-USB cables are designed to be more durable than other types of USB cables, making them ideal for frequent use.
How Is an Electrical Cable Manufactured
Input power supply
Driver input coils are supplied uninterruptedly, via an input accumulator, ensuring continuous, shutdown-free operation.
Polymer feed
The feeding of the polymers is done entirely through a clean and closed circuit (clean room), ensuring the purity of the materials from the supply packaging to the machine hopper.
Triple extrusion
Extrusion is carried out through a triple layer extrusion head, allowing perfect contact between the semiconductors, insulation and the total absence of foreign elements between them.
Thickness control
The thickness of each extruded layer is continuously monitored by an X-ray measuring head. This ensures both standardised thicknesses and perfect concentricity of the layers.
Cross-linking
The cross-linking of the insulation and semiconductors is carried out in a nitrogen atmosphere, to eliminate the risk of water absorption, through nine independent temperature zones that allow the cross-linking progression to be perfectly adjusted to the characteristics of each material.
Cooling
In this case, the final part of the catenary tube is dedicated to the controlled cooling of the cable already cross-linked. In this way, it is possible to guarantee an optimum temperature at the exit of the tube and during subsequent spooling.
Collection
The collection of the insulated cable is carried out on double winders with an automatic distributor, by means of an auxiliary pull track, which ensures perfect spooling, loop by loop and free of excessive tension.
Composition of Cables
Conductor
This part of the cable allows the electrical current. It can be made of different metallic materials and made of many multiple threads. It is generally made of copper as it is easily available in nature with low cost. In many different case the aluminum is also used as conductors.
Insulation
It is the cover to the conductor to prevent it from outside environment and also prevent it from flowing the outside it. The insulation are made of polymer, plastic layer that cover the conductor it from external contacts. The PVC is the most commonly used thermoplastic insulation has maximum temperature tolerance of 70. The higher the temperature tolerance the more the conductor can can carry the current.
Shielding or Armor
It is the external protection of the conductor against the temperature, sun, rain etc. These are generally made of polymeric material. These are applied to isolate the signals that pass through the inner side of the cable and prevent it from external interference.
Protection or Outer Sheath
In current time every cable have an outer sheath is used of protecting the cable. These are generally made of polymeric material and these are used according the the environment conditions. It isolates the electromagnetic field in the cable from any external electromagnetic field.
Application of Cable
Power Transmission
Cables are used to transmit electrical power from power plants to homes, businesses, and industries. They are also used in renewable energy systems like solar and wind farms.
Telecommunications
Cables are crucial for transmitting data in telephone networks, internet connections, and cable television systems. Fiber optic cables are commonly used for high-speed data transmission.
Networking
Ethernet cables are used to connect computers, routers, switches, and other network devices in local area networks (LANs) and wide area networks (WANs).
Audio and Video
Cables are used to connect audio and video equipment such as TVs, speakers, microphones, cameras, and projectors. HDMI cables, VGA cables, and audio cables are examples of cables used in these applications.
Automotive Industry
Cables are used in vehicles for various purposes such as transmitting power to the starter motor, connecting sensors, and powering entertainment systems.
Medical Devices
Cables are used in medical equipment for transmitting signals from sensors, electrodes, and other devices to monitoring and diagnostic equipment.
Industrial Automation
Cables are used in industrial automation systems to connect sensors, actuators, motors, and other devices to control systems.
Aerospace and Defense
Cables are used in aircraft, spacecraft, and military equipment for various applications including communication, navigation, and power distribution.
Rail Transportation
Cables are used in trains and railway infrastructure for signaling, communication, and power transmission.
Marine Industry
Cables are used in ships and offshore installations for power distribution, communication, and control systems.
How To Test Cable Quality
Check the build quality
The build quality of a USB cable can provide some clues about its quality. Look for cables that are built with high-quality materials such as thick outer insulation, metal connectors, and braided shielding. These cables tend to be more durable and last longer.
Check the cable' s certification
USB cables that are certified by USB-IF (USB Implementers Forum) have been extensively tested by the organization to ensure their quality and compatibility. Check for the USB-IF logo on the cable package or the cable itself to determine its certification status.
Check the cable' s length
Longer cables can experience more signal loss and interference, which can affect their charging and data transfer speed. Try using a shorter, high-quality cable to see if it improves the performance of your devices.
Test with a multimeter
One way to test a USB cable' s conductivity is to use a multimeter to measure the voltage and current passing through the cable. A high-quality cable will have consistent measurements and low resistance. To do this, set the multimeter to resistance mode and put the probes on each side of the cable to measure the resistance.
Test with a USB tester
A USB tester can be used to measure the voltage, current, and power delivery of a USB cable. This can help determine whether the cable is delivering enough power and whether it is compatible with the device being used. A high-quality cable will deliver consistent voltage and current levels.
Test data transfer speed
Test the data transfer speed of the cable by transferring large files or copying data to and from a device. A high-quality cable will transfer data quickly and consistently without any errors.
What Are Typical Transmission Speeds for Cables
Low Speed
The "Low Speed" rating indicates that the device requires a minimum bandwidth (1.5 Mbit/s) to operate, and therefore can be used with a 1.1 or 2.0 USB cable. Joysticks, keyboards, and computer mice are a few common examples of low speed devices.
Full Speed
Devices labeled "Full Speed" require a signaling rate of 12 Mbits per second. Since this is a common bandwidth requirement, all USB hubs on the market are designed to support Full Speed. Although data transfers at a higher speed, Full Speed (like Low Speed) transfers just as well over a 1.1 or 2.0 USB cable.
High Speed
"High Speed" USB devices operate at 480 Mbits per second and require a 2.0 class USB cable.
SuperSpeed
This category was developed with USB 3.0, with SuperSpeed+ within 3.1. USB 3.0 allows for faster connections, 5 Gbit/s for USB 3.0, 10 Gbit/s for 3.1, and 20 Gbit/s for UUSB 3.2. USB-C is compatible with larger electronic devices and can support devices with 40 Gbit/s speeds.
Choose the Right Cable
Device Compatibility
Cable Length
Data Transfer Speed
Cable Quality
Connector Type
What Materials Make up a Cable
TPE material cable
TPE material is a soft adhesive material that can be processed and formed by ordinary thermoplastic molding machines, and its elasticity and toughness have been greatly improved compared to PVC material. TPE material is non flammable and has stable resistance to weather changes, but it cannot be bent. It may burst or break after prolonged use. The most important thing is that it is more environmentally friendly, and many original phone cables are mostly made of TPE material.
PVC material cable
PVC material has non flammability, high strength, weather resistance, and excellent geometric stability. But with the emergence of TPE materials with better performance, PVC cables have gradually been replaced.
Woven nylon material cable
The bending resistance and durability are naturally higher than those of PVC and TPE materials, with good aesthetic and external tensile strength; There is no threading phenomenon, it is soft and flexible, with good elasticity, and it is not easy to tangle or crease; Excellent durability, not easily deformed, sturdy and durable. But the biggest drawback is that it cannot be close to the ignition source, and the price is also relatively expensive. It is less environmentally friendly and skin friendly than TPE, making it more mainstream on non original cables.
Avoid yanking or pulling the cable from the connector when disconnecting it from a device. This improper removal can cause the metal wires inside the cable to break or fray, making it unusable.
Store your cables correctly. Avoid wrapping the cable tightly around your device or leaving it in a tight bundle. This causes the cable to twist and tangle, leading to internal damage.
Regularly clean your USB cables. Dirt, dust, and debris can accumulate on the cable's surface, causing a short circuit. Use a microfiber cloth or a soft-bristled brush to clean your cables gently.
Keep your cables away from heat and moisture. High temperatures can cause the plastic coating on the cable to melt and damage the cable's internal wires. Moisture can cause rusting on the metal components of your cable.
Be gentle when plugging in the cable. Insert the cable into the USB port carefully, ensuring that it's the right side up. Forcing the cable in the wrong direction can damage the pins in the connector.
FAQ
Q: What is a USB cable used for?
Q: Is USB cable same as charger?
Q: Is it okay to leave a USB cable plugged in?
Q: How do USB cables go bad?
Q: Does length of USB cable affect charging?
Q: What is A USB cable used for?
Q: What are the benefits of using a USB cable?
Q: How to check if a USB cable is working?
The next step would be to test the resistance of the cable using a cable tester.
Next, it would be a good idea to see what the cable is meant for.
Lastly, I would check how many Volts the cable can support.
Q: How do I reset my USB cable?
Uninstall the usb controllers in Device Manager.
Use the Registry Editor to reset the USB ports.
Re-enable the usb controller in Power settings.
Use Windows Troubleshooter to detect USB error.
Q: How do I protect my USB cable from damage?
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