Factory Seller Foxconn For Phone USB Cable Charging Data Sync Line With 1m 2m 3Meter

Production process of nylon braided charging cable

1, Preparation of raw materials

To produce nylon braided charging cables, the corresponding raw materials need to be prepared first. Mainly including: nylon wire, copper core wire, insulation materials, etc. The quality of these raw materials directly affects the performance and safety of the final product, so it is necessary to choose high-quality materials. At the same time, according to production needs, it is necessary to manage the inspection, storage, and transportation of raw materials to ensure the accuracy of their quality and quantity.

2, Weaving

Weaving is an important part of the production of nylon braided charging wires, mainly by weaving nylon wires according to design requirements to form a wire body with a certain structure and strength. During the weaving process, it is necessary to select appropriate weaving machines, needles, and process parameters based on the specifications and requirements of the product. At the same time, it is necessary to ensure the density and uniformity of weaving to obtain stable and high-quality thread bodies.

3, Shaping

The woven thread needs to undergo shaping treatment to form the desired shape and structure. During the molding process, it is necessary to use appropriate molds and heating equipment according to product requirements, and control parameters such as temperature, pressure, and time. At the same time, it is necessary to ensure that the shape of the molded thread is stable, beautiful, and meets the design requirements.

4, Insulation treatment

To ensure the electrical performance and safety of nylon braided charging cables, insulation treatment is required. Insulation treatment mainly includes two parts: internal insulation and external insulation. Internal insulation is the wrapping and protection of copper core wires, while external insulation is the external wrapping of the entire wire body to improve its insulation performance. In the insulation treatment process, it is necessary to select appropriate insulation materials, processes, and equipment, and control parameters such as the thickness, uniformity, and adhesion of the insulation layer.

5, Detection

To ensure the quality and performance of nylon braided charging cables, a series of tests are required. The inspection mainly includes: appearance inspection, size inspection, electrical performance inspection, and other aspects. Appearance inspection mainly checks the appearance quality of the wire body, such as whether there are burrs, broken wires, color differences, and other issues; Size inspection mainly checks whether the length, diameter and other parameters of the wire body meet the requirements; Electrical performance testing mainly tests whether the conductivity, insulation resistance, voltage resistance and other parameters of the wire body meet the standard requirements. Through testing, non-conforming products can be detected and eliminated in a timely manner, ensuring the quality and performance of the products.

6, Packaging

Packaging is the final process, mainly aimed at protecting the safety and aesthetics of products during transportation and use. The packaging materials should be moisture-proof, shockproof, dustproof, etc., and designed according to the characteristics and requirements of the product. The packaging method can be bagged, boxed, or rolled, which should be convenient for users to use and install. At the same time, product identification and related information should be printed on the packaging for easy identification and use by users.

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