Rubber Injection Molding Plastic Injection Mold

 

Several Key Points to Pay Attention to in the Design of Injection Mold
1、 Die material selection
The selection of mold materials has a crucial impact on the quality and lifespan of the mold. According to different production needs and product requirements, selecting appropriate mold materials can ensure the wear resistance, corrosion resistance, and impact resistance of the mold. At the same time, it is also necessary to consider factors such as the processing performance and economy of the material.
2、 Die structure optimization
The mold structure has a decisive impact on the molding quality and production efficiency of injection molded parts. The optimization of mold structure mainly includes the following aspects:
1. Mold structure design: Ensure that the mold structure is reasonable and stable, and can meet the production requirements of injection molded parts.
2. Gate design: The gate is a key part that controls the injection of plastic into the mold. Reasonable gate design can reduce defects in injection molded parts and improve production efficiency.
3. Cooling system design: The cooling system is an important part of controlling mold temperature, and a reasonable cooling system design can improve the molding quality of injection molded parts.
4. Ejection system design: Ejection system is the key to ensuring smooth demolding of injection molded parts. Reasonable ejection system design can reduce damage to injection molded parts and improve production efficiency.
3、 Injection molding machine matching
The matching degree between the mold and the injection molding machine directly affects the smooth progress of injection molding production. When selecting an injection molding machine, it is necessary to consider factors such as mold size, tonnage, and injection volume to ensure that the injection molding machine can meet production requirements. At the same time, it is also necessary to consider factors such as the ease of operation, maintenance, and safety of the injection molding machine.
4、 Injection molding process parameter setting
The setting of injection molding process parameters is a key step in ensuring the quality of injection molded parts. This mainly includes setting parameters such as injection pressure, injection speed, mold temperature, and plastic temperature. Reasonably adjusting process parameters based on different plastic materials and injection molding requirements can improve the molding quality of injection molded parts.
5、 Forming cycle and cooling time control
The molding cycle is a key factor determining the efficiency of injection molding production. Shortening the molding cycle as much as possible can improve production efficiency while ensuring the quality of injection molded parts. Cooling time is an important link in controlling mold temperature and also an important factor affecting the quality of injection molded parts. Reasonable control of cooling time can improve the molding quality of injection molded parts.
6、 Prevention and maintenance of mold wear
The mold may experience wear and tear during use, which can affect the service life of the mold and the quality of the injection molded parts. The methods for preventing and maintaining molds include regularly checking the wear and tear of the molds, replacing worn parts in a timely manner, and keeping the molds clean. At the same time, it is necessary to develop a reasonable maintenance plan based on the actual situation to ensure the normal operation of the mold.
7、 Quality control of injection molded parts
The quality of injection molded parts directly affects the quality of products and the competitiveness of enterprises. During the injection molding process, a series of measures need to be taken to control the quality of injection molded parts, including strict control of raw material quality, regular inspection of mold accuracy, and regular calibration of injection molding machine parameters. At the same time, quality testing and control of injection molded parts are also necessary to ensure compliance with production requirements. Professional testing equipment can be used for testing, such as pneumatic measuring tools, electronic calipers, etc.

 

 

 

 

Basic Information

Total Capitalization	less than US$50,000
Country / Region	China
Year Established	2014
Total Employees	100 to 149
Business Type	Exporter, Manufacturer, Trading Company

 

Trading Capabilities

Total Annual Sales	less than US$50,000
Export Percentage	90 percent to 94 percent
OEM Services	Yes
Small Orders Accepted	Yes
Brand Names	Innolead
Payment Terms	TT
Main Competitive Advantages	Experienced R&D Department, Large Product Line, ODM (Original Designing & Manufacturing), OEM Capability, Production Capacity, Reliability, Reputation
Other Competitive Advantages	NA
Major Customer	Soprano, European Thermodynamics Ltd.
Export Markets	Australasia, Central/South America, Eastern Europe, Mid East/Africa, North America, Western Europe

 

 

 

 

 

 

 

 

 

 

 

 

 

CONTACT US

Alex He

Tel:+86 15989331617

Whatsapp&Wechat:+86 15989331617

Skype ID:alex.ho43

Email: alex.he@innolead.net

 

Web:www.innolead.net

 

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